About | HeinOnline Law Journal Library | HeinOnline Law Journal Library | HeinOnline



1 1 (January 18, 2024)

handle is hein.crs/goveoaq0001 and id is 1 raw text is: 







              Congressional                                                      ____
           ~   Research Service






Boeing 737-9 Max Grounded Amid Renewed

Concerns About Manufacturing Quality and

Product Safety



January 18, 2024

On January 5, 2024, a Boeing 737-9 Max airplane operated by Alaska Airlines experienced an in-flight
separation of a door plug shortly after departure from Portland International Airport, Oregon, for a
scheduled flight to Ontario, California. The airplane made an emergency landing in Portland and all 177
occupants, including 171 passengers, survived. Alaska Airlines immediately grounded all 65 of its 737-9
Max  airplanes, and the National Transportation Safety Board (NTSB) launched an investigation of the
accident.
On January 6, the Federal Aviation Administration (FAA) issued an emergency airworthiness directive
requiring inspections of all 737-9 Max aircraft with mid-cabin door plugs. A door plug is a device used to
seal off a fuselage opening when an additional emergency exit door is not required by regulation based on
the particular airplane's seating configuration. The door plugs on the 737-9 Max are held in place by stop
fittings pressed against stop pads and secured by upper and lower bolts. Reportedly, both Alaska Airlines
and United Airlines, the two U.S. operators of 737-9 Max airplanes, identified loose door plug hardware,
including bolts that require additional tightening, during these mandated inspections. Boeing has been
working on revising its instructions to remedy loose door plug hardware, which has extended the
grounding until FAA is satisfied that the airplanes can safely return to operation. FAA elaborated that
[t]he safety of the flying public, not speed, will determine the timeline for returning the Boeing 737-9
Max  to service. FAA has also launched an investigation to determine whether Boeing failed to meet
regulatory requirements for airworthiness certification due to lapses in product inspections and testing.
The mishap and subsequent grounding came on the heels of Boeing announcing unrelated concerns about
potentially loose hardware in the rudder control systems of all 737 Max airplanes in late December 2023.
Boeing issued a notice to operators urging inspections of about 1,400 737 Max aircraft in service after an
international operator reportedly discovered a missing nut during routine maintenance, and Boeing
subsequently found a loose nut on an undelivered airplane.
On January 12, 2024, FAA announced that it would launch a comprehensive audit of 737-9 Max
production and its suppliers to evaluate compliance with approved quality procedures and increase
monitoring of 737-9 Max in-service events. It also indicated that it would conduct assessments of
                                                                Congressional Research Service
                                                                  https://crsreports.congress.gov
                                                                                      IN12305

CR3 INSIGHT
Prepared for Members and
Committees of Congress