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Congressional Research Service
Informing the legislative debate since 1914


November  3, 2023


Cement: Background and Low-Carbon Production


Though  cement and concrete are often used
interchangeably, they are two different yet related
materials. Concrete is the finished composite that contains
cement, along with other ingredients, with extensive use in
the built environment in buildings, bridges, dams, and
roads. Concrete is the world's most consumed material after
water, and global demand for one of its necessary inputs-
cement-is  expected to increase from 4.2 billion metric
tons (MT) today to 6.2 billion MT by 2050.

Cement  manufacturing contributes approximately 7% of
global carbon dioxide emissions, making it one of the
highest-emitting industrial sectors. Given the size of the
global cement sector, its transition to low-carbon
production is expected to play an important role in reducing
the industry's global carbon dioxide emissions.

The   Cement Manufacturing Process
Cement  production begins with the mining of materials,
such as iron ore, limestone, and shale. Once quarried, these
materials are mixed together, placed in a kiln, and heated at
extremely high temperatures (approximately 27000F),
yielding what is called clinker-small grey balls roughly
the size of marbles. Cement mills then grind clinker down
to a fine power and mix in additives to produce cement.
Cement  comprises 10%-15%  of concrete mix (Figure 1).

Figure  I. Cement Production  Chain


   Raw Materials
limestone-, ar le, dlay, and
  other maerials in small00
quantities, such as alumina,
   iron ore, and shale


    Kiln
Output ,inker
  heated at
~-2700 degrees
Fahrenheit


Crushers & Raw Mill


Cooler     Cement      Concrete
      clinker gypsum, 101 5% cement,
      supplementary 60-75% Aggregates
  cementitious materials rock and sand),
        (SCMsi, fillers 15-20% water


US. Production, Consumption, and Use
In 2022, the United States produced 95 million MT of
cement, making it the fourth-largest producer, representing
2%  of the 4.1 billion MT produced globally. China is the
world's largest cement-producing country, accounting for
more than 50% of global supply.

In 2022, the United States imported 25.1 million MT of
cement, supplying 21% of the U.S. market, which totaled
120 million MT. The U.S. Geological Survey indicates that
between 2018 and 2021, the four largest import sources of
cement were Canada, Turkey, Greece, and Mexico, in that
order, accounting for a combined 75% of total cement
imports. Over the past decade, U.S. cement consumption
increased each year. U.S. cement production also increased
yearly, albeit at a slightly slower pace (Figure 2).

Figure 2. U.S. Cement  Production  and Consumption
Million metric tons

  120
  100
  80

  40
  2

        OD     Ni ml - t    W1 r-- CC c'     r   N
        t   ,-l x- t-4 t. ,- ,4 r-4 r4 c-1 N  N   -N
        N   N  NJ -   N4t9   N  N   } Ni, N ' N N '
                  Production U Consumption

Source: U.S. Geological Survey, Mineral Commodity Summaries,
Cement Statistics and Information.

Demand  for cement is cyclical and depends on the level of
new construction-an  interest-rate sensitive sector. Ready-
mix concrete producers account for up to 75% of the
industry's annual shipments. Ready-mix concrete is used in
varied construction and infrastructure activity (e.g.,
industrial, residential, and transportation-related). Recent
data trends in demand for cement have provided conflicting
results. For example, U.S. durable goods shipments of
nonmetallic mineral products-an indicator of cement and
concrete demand-rose  1.8% year-to-date in September
2023, compared with the same period in 2022. By contrast,
the value of U.S. residential construction spending-
another determinate of demand for building materials-fell
2.1% year-to-date in September 2023, compared with the
same period in 2022.

Economic  forecasts from the Portland Cement Association
(PCA)  estimate cement demand to decline 2.9% through
2023-the  first time in over a decade-as the U.S.


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Source: CRS from Ankit Kalanki and Dongyi Wang, Bringing Low-
Carbon Cement to Market, Third Derivative, June 30, 2022.